How To Fix Luggage Zipper in 5 Easy Ways

Traveling is an exciting experience, and luggage being a travel companion makes it convenient. But what if the luggage’s zipper got broken, it could be frustrating and inconvenient. It prevents you from accessing your belongings, missing flights, or essential appointments. However, fixing a luggage zipper is easier than it seems.

It often happens when you get a brand-new expensive luggage bag; it gets damaged after several uses. It could happen due to mishandling during flights. There are ways to repair your Luggage wheels, handles or zippers. Today we will share a comprehensive guide on how to fix your luggage zipper. We will cover everything from assessing the damage to gathering materials and fixing the zipper step-by-step.

This guide will be a valuable resource to help you quickly and easily fix your luggage zipper. So, let’s fix your bag and return to enjoying your trip.

Why do Zipper Breaks?

Why do Zipper Breaks

The zipper has endless jobs to perform. They get very little attention once they break. Zippers mostly break for two main reasons:


When zippers are used frequently, the tension on the slider can loosen. It makes it challenging to pull the teeth together. It can result in the zipper separating and becoming unusable, so when you force the zipper up while it’s biting a piece of fabric. It can cause the zipper track to become bent, resulting in broken or misaligned teeth.


When people store gear for an extended period without maintenance, the zipper teeth can become stiff and difficult to move. So, there is a helpful guide on how to store backpacks. Use zipper cleaner and lubrication oil to prevent the zipper teeth’s stiffness. These oils are perfect for maintaining your gear. Regularly check the zipper health at least once a year for all your gear, like backpacks, tents, jackets, and first-aid kits.

How To Fix a Luggage Zipper in 2023?

How To Fix a Luggage Zipper in 2023

Project Overview

  • Working Time: 10-30 mins                                               
  • Est. Cost: $5- $10
  • Skill Level: Beginner Level                                                
  • Total Time: 10-30 min

Gather Your Supplies

  • Sharp Scissors
  • Small needle-nosed pliers
  • Strong thread
  • Lubricant oil
  • Tweezer
  • Sewing needle
  • Piece of paper
  • Screwdriver

5 Different Ways to Fix a Luggage Repair

There are several ways to fix a luggage zipper. You can try these ways and quickly return to exploring and making memories on your travels. Here are five different ways to fix your luggage zipper.

1. Zipper Stuck Between Two Slides

Is your luggage zipper stuck between the two chain slides? It can be a common issue caused by bent teeth or rust on the chain teeth. The zipper won’t move up and down the chain if the teeth are bent or broken. Try these simple solutions to get your zipper moving again.

Solution: Use a tweezer to straighten any bent teeth gently. Make sure not to break or remove them. If teeth are broken or removed, the zipper will be stuck in that spot and won’t move along the chain.

If the zipper is still stuck, apply a small amount of lubricating oil to the affected area. The oil will reduce friction on the chain slider. Once the oil is used, gently move the zipper up and down on the slider to loosen it up.

Tip: You can use Lip balm as a substitute for lubricating oil.

2. Zipper Become Loose

If you frequently use your luggage, it’s common for zippers to become loose over time, especially if they’re made of low-quality materials. This issue can be frustrating if you’re worried about items falling out of your bag. However, there’s no need to panic as there is a simple solution to this problem.

Solution: To fix a loose zipper on your luggage, you’ll need to restore it to its previous state. Apply pressure to the zipper using a plier. However, be careful not to apply too much pressure. Otherwise, this can cause the zipper to break. Once you have applied enough pressure, the zipper should regain its shape and function properly.

3. Zipper gets Broken

Zippers on luggage can break due to wear and tear or being pulled too hard. If you’re facing this issue, don’t worry – there is a solution. To fix a broken zipper on your luggage, you’ll need to replace it with a new one. There are different types of zippers available on the market. So, you’ll need to choose one that fits your broken zipper.

Solution: To replace the zipper, you’ll first need to remove the damaged zipper. It involves pulling the stops off from the slides. When you remove the old zipper, insert the new zipper along the teeth of the zipper and block the teeth with the stop on the slide. With patience and effort, you’ll have a new zipper in place.

4. Zipper comes off from one side

Another common issue with luggage zippers is that they can come off from one side. So it becomes difficult to close or open the bag.

Solution: First, cut the zipper to the end using sharp scissors. Then, cut in between two of the prong pieces of the comb on the side that the zipper has disconnected from. Make sure to cut down as close as possible to the zipper. Once you have made the snip, thread the zipper through to get the tracks lined back up.

After re-threading the zipper, create a backstop for the zipper using a needle and thread. Right above where you made the snip, sew around in a circle until you have a nice little thread stopper. This sewing will prevent the zipper from coming off that spot again.

5. Zipper Pull is Broken/Lost

After many uses, the zipper pull may get broken, and sometimes you lose it. So, it can cause difficulty while zipping up your luggage. Here is a simple way to easily change your zipper pull.

Solution: First, use a flathead screwdriver to loosen the gap where the zipper pull was initially attached. Then, slide the new zipper into the gap. Put the pull on the opposite side of the gap from where the old pull was.

Next, place a sheet of paper on top of the zipper to prevent scratching. Then use pliers to apply enough pressure to keep the new pull in place. Check on the zipper as you go to make sure it’s securely attached but not too tight.

Can You duct tape the suitcase shut?

Using duct tape to fix a broken zipper or keep your suitcase securely shut may be tempting. But it is not a recommended solution. Duct tape can leave behind a sticky residue on your luggage, which can be challenging to remove and damage the fabric.

Using zip ties is a better option. They are strong enough to hold up under much pressure and pressure. Zip ties also won’t damage or tear the fabric of the suitcase. To use zip ties, thread them through the zipper pulls and tighten them until the zipper is completely secure.

How to Maintain Luggage Zippers?

How to Maintain Luggage Zippers

When you maintain the luggage zippers, it ensures that they continue to function correctly. And it also prevents them from becoming stuck or breaking. Here are some tips to help you maintain your luggage zippers:

  1. Keep Zippers Clean: Dirt and debris can get trapped in the zipper teeth after frequent use. It can cause them to become stuck or break. To prevent this, clean your zippers with a soft-bristled brush, mild soap, and water.
  2. Lubricate the Zipper: A zipper that needs to be properly lubricated can also become challenging to open and close. Use a lubricant such as lip balm or lubricant to keep your zipper moving smoothly.
  3. Avoid overpacking: Overpacking the luggage can put extra stress on the zipper. It can ultimately cause it to become misaligned or break. Pack your luggage within the recommended weight limit and avoid stuffing it to capacity. Do you know how much a backpack weighs? Get to know now!
  4. Handle with Care: Yanking or pulling on the zipper can cause it to become misaligned or break. Always handle your luggage with care. Also, gently guide the zipper along the track.
  5. Check for Damage: Inspect your zippers regularly for signs of wear or damage. If you notice broken teeth or damaged slider issues, replace the zipper immediately to avoid further damage.


It’s a common frustration when your luggage zipper is broken or stuck. But don’t worry; we’ve given you a complete guide on how to fix luggage zipper issues. The guide provides an easy and cost-effective solution to extend the life of your luggage. Whether it’s a simple fix like replacing the zipper pull, or a more complicated issue like a broken zipper, several methods exist.

As you now have the knowledge and skills to fix your luggage zipper. We hope you won’t have to face any further inconvenience. Happy traveling!


What is the easiest way to fix a stuck luggage zipper?

The easiest way to fix a stuck luggage zipper is to use a graphite pencil or oil to lubricate the teeth. You can also try using a soap bar, candle wax, or silicone spray.

Can I fix a broken luggage zipper myself?

It depends on the severity of the damage. If it’s a minor issue like a missing zipper pull or a loose slider, you can quickly fix it yourself. However, if the teeth are entirely broken, it’s best to seek professional help.

How can I prevent my luggage zipper from getting stuck?

Avoid overpacking to prevent your luggage zipper from getting stuck. You can also use packing cubes to help organize your items. Packing cubes also prevent things from putting too much pressure on the zipper.

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